Wednesday, July 29, 2015

Ball Grid Array (BGA)-JAAPSON PCB

The capability of minimizing the values of the distinctive parameters of the Ball Grid Array technology (BGA) is a basic requirement to give and adequate answer to the requests for increasing miniaturization, coming from quite all the electronic sectors.

JAAPSON PCB is more than able to respect the most restrictive technical requirements. Being nowadays BGA pitches of 0.5 mm, JAAPSON R&D laboratories already realized a BGA pitch of 0.3 mm, exceeding the actual limits set by SMT (Surface Mounting Technology).


 

Capabilities
Pitch*
Outer Layer
400 μm
 
Inner Layer
400 μm
Pad**
Outer Layer
300 μm
 
Inner Layer
230 μm
Track
Outer Layer
25 μm
 
Inner Layer
25 μm
Insulation
Outer Layer
25 μm
 
Inner Layer
25 μm
Vias Diameter
Laser
40 μm
 
Mechanical
50 μm
* on customer request Pitch outer and inner layer 200 μm
** on customer request Pad outer and inner layer 200 μm




SHENZHEN JAAPSON TECHNOLOGY CO LTD
Building 2, Tongfuyu Industrial Park,Shenzhen, China, 518104
Tel: 86-755-82596922
Fax:86-755-82596922/82596923
skype: jaapsoncircuits
lisa@jaapson-pcb.com
www.jaapsonpcb.com

JAAPSON, The Expert in HDI Multi-layer PCBs

 



Capped Via (Via in Pad)


Capped vias is a technology that allows to design VIP (via in pad) because of flatness surface. Copper via filling as resin via filling plus copper capping are the two main technological solution available today.


The increasing request for printed circuit boards miniaturization, typical of some market sectors, led engineers to design very complex PCB layouts, often inserting interconnecting holes into the BGA pads. So doing the same pad is used both for realizing the internal circuitry of the board (putting in communication the different layers) and its natural SMT use. The advantage resides in a significant reduction of the board size, the disadvantage in the enhanced complexity of the SMD components mounting procedure and the introduction of potential reliability lacks into the assembled board.


When a hole is present in a pad, where a SMD component has to be mounted on, a significant quantity of the exposy glue can flow into the hole generating a void (dry joint) that can influence the liability of the component and/or a sudden break of the component connection to the board.


As mentioned above, two different approaches, but not completely alternative, can be used to solve these kind of problems: filling copper and capped vias.
The filling copper technology requires the deposition of extra copper into the hole, until the requested filling percentage is obtained: to not compromise the thickness of the pad (the deposition, even in very small percentage, affects also the pad) a dimple is always present and a perfect planarity can not be guaranteed.


Some SMD components do not require planarity, some other does: in this last case the capped vias technology is the only solution.
The capped vias technology requires the hole to be filled with resin and then plated: an extra, very thin, copper cap is so superimposed to the pad. The advantage resides in the preservation of the interconnections realised by the hole and the absolutely perfect planarity of the pad, that allows to each component to be easily mounted.


The capped vias technology can be used also in another situation, involving buried vias instead of laser vias (BGA pads) as above.


Because of the mechanical processes the printed circuit boards are subjected to, when the SBU technology is applied, the plating of the buried vias can be affected by some micro-break at each corner. The risk is obvious: the malfunctioning or the break of the interconnections realised by the buried via and the following unreliability of the assembled board. To avoid this potential problem, the buried vias are filled with resin and plated. This process, in fact, give robustness to the via and preserve the board desired performance.
 
 
 
 
 
Baggio WANG FAN
-----------------------------------------------------------
SHENZHEN JAAPSON TECHNOLOGY CO LTD
Building 2, Tongfuyu Industrial Park,Shenzhen, China, 518104
Tel: 86-755-82596922
Fax:86-755-82596922/82596923
skype: baggiowang0214
baggio.wang@funsunpcb.com
baggio@jaapson-pcb.com
www.jaapsonpcb.com
JAAPSON, The Expert in HDI Multi-layer PCBs

Sunday, July 19, 2015

Rigid Flex PCB Manufacturing in China




What is a Rigid Flex PCB?

 

Rigid flex printed circuit boards are boards using a combination of flexible and rigid board technologies in an application. Most rigid flex boards consist of multiple layers of flexible circuit substrates attached to one or more rigid boards externally and/or internally, depending upon the design of the application. The flexible substrates are designed to be in a constant state of flex and are usually formed into the flexed curve during manufacturing or installation.

Rigid flex designs are more challenging than the design of a typical rigid board environment, as these boards are designed in a 3D space, which also offers greater spatial efficiency. By being able to design in three dimensions rigid flex designers can twist, fold and roll the flexible board substrates to achieve their desired shape for the final application's package.

 

 





 

Baggio WANG FAN

-----------------------------------------------------------

SHENZHEN JAAPSON TECHNOLOGY CO LTD

Building 2, Tongfuyu Industrial Park,Shenzhen, China, 518104

Tel: 86-755-82596922

Fax:86-755-82596922/82596923

skype: baggiowang0214




 

JAAPSON, The Expert in HDI Multi-layer PCBs

Wednesday, July 1, 2015

what is embedded system





An embedded system is a computer system with a dedicated function within a larger mechanical or electrical system, often with real-time computing constraints. It is embedded as part of a complete device often including hardware and mechanical parts. Embedded systems control many devices in common use today.

Properties typical of embedded computers when compared with general-purpose ones are e.g. low power consumption, small size, rugged operating ranges and low per-unit cost. This comes at the price of limited processing resources, which make them significantly more difficult to program and to interface with. However, by building intelligence mechanisms on the top of the hardware, taking advantage of possible existing sensors and the existence of a network of embedded units, one can both optimally manage available resources at the unit and network levels as well as provide augmented functionalities, well beyond those available. For example, intelligent techniques can be designed to manage power consumption of embedded systems.

Modern embedded systems are often based on microcontrollers (i.e. CPUs with integrated memory or peripheral interfaces) but ordinary microprocessors (using external chips for memory and peripheral interface circuits) are also still common, especially in more complex systems. In either case, the processor(s) used may be types ranging from general purpose to those specialised in certain class of computations, or even custom designed for the application at hand. A common standard class of dedicated processors is the digital signal processor (DSP).

Since the embedded system is dedicated to specific tasks, design engineers can optimize it to reduce the size and cost of the product and increase the reliability and performance. Some embedded systems are mass-produced, benefiting from economies of scale.

Embedded systems range from portable devices such as digital watches and MP3 players, to large stationary installations like traffic lights, factory controllers, and largely complex systems like hybrid vehicles, MRI, and avionics. Complexity varies from low, with a single microcontroller chip, to very high with multiple units, peripherals and networks mounted inside a large chassis or enclosure.




Baggio WANG FAN
-----------------------------------------------------------
SHENZHEN JAAPSON TECHNOLOGY CO LTD
Building 2, Tongfuyu Industrial Park,Shenzhen, China, 518104
Tel: 86-755-82596922
Fax:86-755-82596922/82596923
skype: baggiowang0214

JAAPSON, The Expert in HDI Multi-layer PCBs

HDI-Multi-layer-PCB

HDI is the abbreviation for High Density Interconnector. HDI PCB is defined as a PCB with a higher wiring density per unit area than conventional PCB. They have finer lines and spaces, smaller vias and capture pads and higher connection pad density than employed in conventional PCB technology.

HDI PCB is used to reduce size and weight, as well as to enhance electrical performance of the
device. HDI PCB is made through Microvia and buried vias and sequential lamination with insulation materials and conductor wiring for higher density of routing. HDI PCB is the best alternative to high layer-countand expensive standard laminate or sequentially laminated boards.

Concerning the electrical requirements for high-speed signal, the PCB must possess some AC characteristics, such as impedance control, high-frequency transmission capability and reduce unnecessary radiation. Multi-layered design is necessary for the structure of Stripline and Microstrip. In order to lesson the quality issues of signal transmission, the insulating material with low dielectric factor and low attenuation ratio is applied. Duo to the miniaturization and arrays of the electronic components, the PCB must be improved in the density. Along with the outcome of the assembling methods of Ball Grid Array, Chip Scale Package and Direct Chip Attachment, the PCB is featured with unprecedented high-density. The hole with a diameter less than 150um is known as Microvia. It can improve the effectiveness of assembly and space utilization and so on. It’s also necessary for the miniaturization of electronic products.

There were a lot of different names for the PCB with such structures. For example, it was called SBU (Sequence Build up the Process) in European and American industry as the program production is in the constructive mode of sequence. It was called MVP (Microvia Process) in Japanese industry because the hole of such products is much smaller than the previous one. It was also called BUM (Build up Multilayer Board) because the traditional multilayer is known as MLB (Multilayer Board).In order to avoid confusion, IPC Printed Circuit Association proposed to call it HDI (High Density Interconnection Technology) as the common name, but it can not reflect the characteristics of the circuit board. So the majority in the PCB industry define such products as HDI PCB.

There are a lot of advantages with HDI PCB, such as small size, high speed and high frequency. It is the main components of personal computers, portable computers, mobile phones and personal digital assistants. At present, except mobile phones, HDI PCB is also widely used in a variety of other consumer products, such as game consoles and MP3, etc. In addition, the applying of HDI PCB in notebook computer is expected trend since 2006 is in the industry.




Baggio WANG FAN
-----------------------------------------------------------
SHENZHEN JAAPSON TECHNOLOGY CO LTD
Building 2, Tongfuyu Industrial Park,Shenzhen, China, 518104
Tel: 86-755-82596922
Fax:86-755-82596922/82596923
skype: baggiowang0214

JAAPSON, The Expert in HDI Multi-layer PCBs